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Journal of Bacteriology, July 2007, p. 4756-4763, Vol. 189, No. 13
0021-9193/07/$08.00+0 doi:10.1128/JB.00129-07
Copyright © 2007, American Society for Microbiology. All Rights Reserved.


er,
Nigel Coates,
Iain Challis,
Matt Gregory,
Barrie Wilkinson,
Rose Sheridan, and
Hrvoje Petkovi
*
Biotica Technology Limited, Chesterford Research Park, CB10 1XL Essex, United Kingdom
Received 26 January 2007/ Accepted 18 April 2007
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The study of polyketide synthase (PKS) systems has revealed a number of associated regulatory proteins (3), but much remains unknown about the regulation of the biosynthesis of some of the more complex polyketides (1, 12, 41), although the complexity of these regulatory networks is beginning to be appreciated. The expression of PKS gene cluster elements is often controlled by a number of different families of regulatory proteins that can have either a pathway-specific or a pleiotropic mode of action, affecting a broader range of morphological and physiological processes, including secondary metabolite production (3). Among the main families of PKS regulators are the SARP family (Streptomyces antibiotic regulatory proteins) (45), the LAL family (large ATP-binding regulators of the LuxR family) (14),
-butyrolactone-binding regulatory proteins (26), and two-component regulators (8), which tend to act pleiotropically but are found in a number of PKS clusters.
Targeted genetic engineering offers an alternative or complementary approach to classical strain improvement and could potentially be applied to regulatory systems. Currently no known examples of industrial production strains in which regulatory genes have been manipulated in order to increase polyketide production have been reported (10).
The initial sequence analysis of the rapamycin biosynthetic gene cluster revealed a total of 27 open reading frames (ORFs) in a region of 107 kbp (38). Based on sequence similarity searches, the cluster contained several ORFs whose gene products may have a potential regulatory function. RapR and RapS were identified as a translationally coupled putative two-component system, RapY was found to contain a helix-turn-helix (HTH) motif similar to repressors of antibiotic export in the actinorhodin and tetracenomycin clusters (30), and RapK may be responsible for the availability of the PKS starter unit (17, 19). RapG showed sequence similarity to positive regulatory proteins such as the SoxS and the Rob proteins from Escherichia coli in a stretch of about 100 amino acids around the predicted HTH motif. RapH had a DNA-binding motif near the C terminus and an ATP-binding site at the N terminus (30). Both genes, rapG and rapH, also contain the rare Leu codon TTA that has been proposed to serve as part of a regulatory mechanism of secondary metabolism in Streptomyces (28).
As sequence analysis of rapH and rapG implicated their gene products as pathway-specific positive regulators of rapamycin biosynthesis, this study tested this hypothesis to evaluate their roles and to provide an initial understanding of elements of the regulatory pathways, with the long-term aim of exploiting this information to enhance the fermentation yields of rapamycin and its biosynthetic analogues.
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Recombinant DNA methods.
Standard techniques for DNA manipulation were performed as described by Sambrook and Russell (36). Primers for PCR amplification and cloning of the rapH and rapG genes were designed based on the original rapamycin cluster sequence (GI 987088), with NdeI and XbaI restriction sites incorporated at the start codon and after the stop codon, respectively. Primers for PCR amplification of rapH were H1 (5' GGCATATGACCGGGCGGGCCAACGGC 3') and H2 (5' GGTCTAGAGGCTATTCCGCCTTGACGAGTTCGG 3') (NdeI and XbaI sites are underlined). Primers for PCR amplification of rapG were G1 (5' GGCATATGACCAACGGCGCTGGAGCGGAG 3') and G2 (5' GGTCTAGAGGTCAGCTGTCGGTCAGCCCGGTTG 3'). For subcloning of the complete rapH-rapG fragment, primers G2 and H2 were used. DNA fragments were cloned into the pSET152-derived
BT-based integrative expression vector (Gregory et al., PCT International Application, WO 04/007709) pGP9, provided by Gerard Peck, under the control of the ActII-ORF4/PactI activator/promoter system. For deletion of the rapH-rapG fragment, primers HG1 (5' CGAATTCGGTCACGTCCTGGCGCTGGTG 3') and HG2 (5' GCTCTAGACGGCCGAACTCGTCAAGGCG 3') were used to PCR amplify a 1.5-kb overlapping region on the left side of rapH, and primers HG3 (5' GCTCTAGACTGACCGACAGCTGAACCCGG 3') and HG4 (5' CAAGCTTTCCAGCAACATGTTCGCCAACAAGGC 3') were employed to PCR amplify a 2-kb overlapping region on the right side of rapG. Fragments were combined at the shared XbaI site and cloned into the temperature-sensitive vector pKC1139 (4), which was then used to introduce a genomic deletion by homologous recombination.
Expression of an additional copy of the rapH and rapG genes in the S. hygroscopicus wild-type strain.
An integrative
BT-based expression vector, pGP9, with the ActII-ORF4/PactI activator/promoter system was used to overexpress genes rapH (pEK28) and rapG (pEK30) in S. hygroscopicus NRRL 5491. The same pSET152-derived vector was used to introduce a second copy of both genes, rapH and rapG, together in that respective order, transcribed in the same orientation on a cassette under the control of ActII-ORF4/PactI (pEK48). The cloning technique employed to generate gene cassettes is based on the use of methylation-sensitive and -resistant versions of the XbaI restriction site. It was developed from a cloning system described previously (16). A more convenient, updated cloning version was used during this work, as described in detail in recent patent literature (S. Gaisser, P. F. Leadlay, S. F. Haydock, and H. A. McArthur, 16 June 2005, PCT International Application, WO 2005/054265; Gregory et al., PCT International Application, WO 04/007709).
To introduce and express an additional copy of both rapH and rapG together in their native form under the control of their native promoters, the ActII-ORF4/PactI activator/promoter system was removed from the pSET152-derived vector, and the rapH-rapG fragment, PCR amplified using G2 and H2 primers, was introduced in its place (pEK49). Plasmid transfer experiments were carried out using conjugation procedures as described by Kieser et al. (25).
Targeted gene deletion via homologous recombination. The deletion plasmid pEK51 was created based on the temperature-sensitive vector pKC1139 and the appropriate 1.5-kb and 2-kb overlapping regions of the genes to be deleted. Conjugations were carried out as described above, and four clones containing the self-replicating vector pEK51 were isolated. These strains were grown in TSBMG (24) with 50 µg/ml apramycin antibiotic, initially at 28°C for the seed stage, followed by three rounds of liquid subculturing steps at 37°C before plating on agar plates to select for primary recombinants. Five colonies were chosen from each initial source and grown for seed in TSBMG without antibiotic at 28°C, followed by three rounds of subculturing again without antibiotic at 37°C before plating on agar plates to screen for secondary recombinants. Replica plating with velvet stamps was used to rapidly screen for loss of antibiotic resistance (secondary recombination). Apramycin-sensitive colonies were tested by Southern blot hybridization and PCR analysis to confirm the genomic deletion (data not shown).
Full and partial complementation of the S. hygroscopicus
HG strain with rapG and/or rapH.
The deleted genes were reintroduced (i) individually as a single copy, (ii) together in a cassette, or (iii) in their native form into the S. hygroscopicus
HG strain. Conjugation experiments were carried out using plasmids pEK28, pEK30, pEK48, and pEK49 according to procedures described previously (Gregory et al., PCT International Application, WO 04/007709).
Rapamycin production and analysis. Engineered strains were tested for rapamycin production by growing the cultures in 50-ml tubes as described previously (Gregory et al., PCT International Application, WO 04/007709). Seed cultures in RapV7 were cultivated at 300 rpm for 2 days at 28°C. Production medium MD6 (Gregory et al., PCT International Application, WO 04/007709) was inoculated with seed culture at 10% (vol/vol) and shaken at 300 rpm for 6 days at 26°C. To obtain statistically significant results, each colony was represented by a triplicate sample set. The harvested cultures were extracted 1:1 with methanol, with shaking for 30 min at room temperature. The samples were pelleted by centrifugation, and the supernatants were analyzed by high-pressure liquid chromatography, which was carried out using a Phenomenex Hyperclone 3-µm BDS C18 column (4.6 mm by 150 mm), monitoring UV absorbance at 280 nm, and eluting at 1.0 ml/min with a gradient of 45% buffer A-55% buffer B to 5% buffer A-95% buffer B over 10 min. Buffer A consisted of 0.01 M ammonium acetate containing 10% (vol/vol) acetonitrile and 0.001% (vol/vol) trifluoroacetic acid. Buffer B consisted of 0.01 M ammonium acetate containing 90% (vol/vol) acetonitrile and 0.001% (vol/vol) trifluoroacetic acid.
Reporter plasmid for expression studies.
To study the activity of the PrapA promoter controlling the expression of the rapA-rapB PKS operon, rppA from the Saccharopolyspora erythraea chalcone synthase gene cluster was used as a reporter. The rppA gene was obtained from pBW219 (11) and introduced into a pIJ8660 vector backbone (42) to create pCHS (5). The rppA-based reporter plasmid pEK60 was made by taking the DNA fragment containing rppA and the strong terminator sequences tfd and to from pCHS and cloning them into pGP9 expression system from which ActII-ORF4/PactI had been removed. The PrapA promoter region (Fig. 1) was cloned in front of rppA in pEK60 to obtain pEK61. As control promoters, ActII-ORF4/PactI (pEK67) and ErmE* (pEK68) were also introduced into pEK60. All pEK60-based plasmids were introduced into both the S. hygroscopicus wild-type strain and the S. hygroscopicus
HG deletion strain by conjugation. Cultures were grown as described above for rapamycin production to study the expression of rppA. The resultant red pigment produced by the rppA gene product was analyzed by absorbance at 488 nm using a light spectrophotometer.
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FIG. 1. Rapamycin biosynthetic gene cluster, showing the location and the area of deletion of the rapH and rapG genes. Promoter PrapA, which controls the main PKS operon rapA-rapB, is also shown. To the right side of the rapA-rapB operon lie genes encoding RapP, a pipecolate-incorporating enzyme, and RapC, which together with RapA and RapB represent the rapamycin PKS.
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HG strain) or was evaluated by partial or complete complementation of the
HG strain (Fig. 1; Table 1). |
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TABLE 1. Strains used in this study
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Introduction of an additional copy of rapH and/or rapG genes under the control of the activator/promoter expression system ActII-ORF4/PactI.
To investigate the function of rapH and/or rapG, the constructs pEK28 (rapH), pEK30 (rapG), and pEK48 (rapG rapH), based on the integrative expression plasmid pGP9 derived from pSET152, were prepared as described in Materials and Methods. The integration function was
BT1 based (20), which was shown to be neutral both in previous studies (18) and in our control (Table 2). The expression of the genes of interest was controlled by the PactI promoter and its cognate activator ActII-ORF4 from Streptomyces coelicolor (4). The constructs were conjugated into S. hygroscopicus NRRL 5491, generating a second in trans copy of the rapH and/or rapG gene. The S. hygroscopicus NRRL 5491 wild-type strain with and without the integrated expression plasmid pGP9 was used as controls (Table 2).
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TABLE 2. Expression data obtained in the study
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FIG. 2. Variability of rapamycin yields in S. hygroscopicus strains within a single fermentation run. **, data for WT:HG and HG:HG were obtained from a separate fermentation run and were normalized against the wild-type control (WT). Bars encompass 95% of the sample population, with asterisks representing the mean values, horizontal line representing the median values, and perpendicular lines indicating outliers and extreme values. The data were analyzed using the SAS/STAT program. np, genes under control of the native promoters.
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FIG. 3. High-pressure liquid chromatography analysis of rapamycin (retention time, ca. 8.9 to 9.0 min). Wild-type (w.t.), rapH overexpression (w.t.:rapH), rapH rapG deletion ( HG), and partial ( HG:rapG) and full ( HG:rapHG-np) complementation strains are shown. All rapamycin peaks were verified against a rapamycin standard.
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Deletion of the rapG and rapH genes from the rapamycin biosynthetic gene cluster of S. hygroscopicus.
A deletion of rapH and rapG was introduced into the genome of S. hygroscopicus as described in Materials and Methods, and S. hygroscopicus
HG was isolated. The deletion comprising both genes in their entirety, including their native promoters (Fig. 1), was confirmed by PCR and Southern blot analysis. S. hygroscopicus
HG was tested, and no production of rapamycin was detected (Fig. 3), indicating that the expression of one or both genes is essential for rapamycin biosynthesis.
Complementation of S. hygroscopicus
HG by the pEK49 plasmid containing both rapH and rapG expressed from their native promoters.
Complementation of S. hygroscopicus
HG with plasmid pEK49 containing both genes under the control of their native promoters was assessed, and, as expected, restoration of rapamycin production to wild-type levels was detected (Table 2; Fig. 2 and 3).
Complementation of S. hygroscopicus
HG by rapH and rapG genes expressed under control of the ActII-ORF4/PactI activator/promoter system.
Complementation of deleted genes was carried out by reintroduction of each of the genes, rapH and rapG, separately and together using the integrative pSET152-based plasmids pEK28 (rapH), pEK30 (rapG), and pEK48 (rapH rapG) under the control of the promoter ActII-ORF4/PactI. Clones of S. hygroscopicus
HG conjugated with pEK28, pEK30, and pEK48 were tested for rapamycin production. No rapamycin could be detected in clones of S. hygroscopicus
HG complemented with rapH (Table 2; Fig. 2). A very small amount of rapamycin was detected in clones of S. hygroscopicus
HG complemented with rapG. Although the yield of rapamycin was only 6 to 13% compared to the yield of the wild-type strain (Table 2; Fig. 2 and 3), the compound made was fully processed rapamycin, which was confirmed by liquid chromatography-mass spectrometry. Complementation of S. hygroscopicus
HG by pEK48 (rapH rapG under the control of ActII-ORF4/PactI) gave titers equivalent to those after complementation with rapG alone (3 to 16%) (Table 2; Fig. 2). Analogously, introduction of an additional copy of rapH and rapG in trans, under the control of ActII-ORF4/PactI, into the wild-type strain gave no noticeable increase in titers (2% ± 8.1% [standard deviation]) (Table 2) compared to the experiment in which rapH and rapG were expressed in trans under control of the native promoters. This piece of data was unexpected, since the introduction of pEK30 (rapG under control of ActII-ORF4/PactI) into the wild-type strain gave improved rapamycin titers of 20 to 32% above the wild-type titer (Table 2). A complex interplay between RapG and RapH and co-/self-regulation involving the native bidirectional promoter sequence appear to be required to restore the full wild-type yield of rapamycin.
Influence of the rapH and rapG genes on expression of rapamycin PKS genes.
To evaluate the possible role of rapH and rapG in the expression of the polyketide synthase genes rapA and rapB, which are involved in the biosynthesis of the polyketide backbone of rapamycin (Fig. 1), a reporter system was employed that was based on the chalcone synthase (a type III PKS) gene rppA, which is responsible for production of the dark-red pigment flaviolin (5, 11). Plasmid pEK61 was constructed, in which the PrapA promoter from the PKS rapA-rapB operon was cloned in front of the rppA gene of the reporter plasmid pEK60. In addition, promoter control plasmids pEK67 and pEK68, containing the ActII-ORF4/PactI and ErmE* promoters, respectively, in front of the rppA gene, were also introduced into the S. hygroscopicus wild-type strain by conjugation. When inserted and expressed in the wild-type strain, good expression of rppA under the control of PrapA and production of red pigment were observed (Table 2; Fig. 4) and were only slightly lower than the values with the control ErmE* promoter, which is considered in the literature to be a strong Streptomyces promoter (46). When the same construct was inserted and expressed in the rapH rapG deletion strain, a reduction of
59% in red pigment production was observed compared to the wild-type strain (Table 2; Fig. 4). The deletion of rapH and rapG clearly results in a down regulation of the rapA-rapB operon, but this does not fully explain the total loss of rapamycin production in the deletion strain. This suggests that deletion of rapH and rapG may also be down regulating other essential components of the pathway or precursor supply.
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FIG. 4. Chalcone synthase (CHS) reporter gene expression. The RppA-PrapA plasmid (A) contains the PrapA promoter in front of the rppA gene. Error bars indicate standard deviations.
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Overexpression studies with an additional copy of rapH and/or rapG expressed under the control of the ActII-ORF4/PactI activator/promoter expression system in wild-type S. hygroscopicus clearly demonstrated a strong positive effect of each of the genes on rapamycin production. We were also able to show that the genomic deletion of rapH and rapG in wild-type S. hygroscopicus eliminated rapamycin production, indicating an essential role of one or both genes in regulation of rapamycin biosynthesis. As expected, complementation with the fragment that had been deleted restored the production of rapamycin to wild-type levels (Table 2; Fig. 2).
Indeed, sequence analysis studies revealed that RapH (882 amino acids) contained an HTH DNA-binding motif near the C terminus and an ATP-binding site at the N terminus (30). Since the original assessment of the rapamycin gene cluster in 1996, a new family of transcriptional activators has been proposed. The LAL family (large ATP-binding regulators of the LuxR family) is characterized by a LuxR-type pattern of an HTH DNA-binding motif of about 65 amino acids at the C terminus (14) and a distinctive P loop at the N-terminal end that is specific for an ATP-binding site. The necessity for ATP binding and hydrolysis was demonstrated by work on PikD, a LAL regulator required for pikromycin biosynthesis. The ability of PikD to act as a transcriptional activator was dependent on the presence of a functional ATP-binding motif (47). RapH fits the profile of the LAL family and has a high sequence identity with a number of Streptomyces polyketide antibiotic biosynthetic cluster regulators of the LAL family, three of which have been identified in S. hygroscopicus strains (Table 3). The most extensively studied member of the LAL family of regulators is the Escherichia coli MalT protein, which is involved in the positive regulation of maltotriose uptake (ABC transporter) and catabolism (15). The transcription of this regulator is itself under direct catabolite repression control (9). MalT is activated by the binding of the inducer maltotriose, and this activation is modulated by interaction with other proteins of the maltose operon which prevent binding of the inducer (6). All regulators in this subclass have been found to be positive regulators.
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TABLE 3. Proteins similar to RapH and RapG
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The complex interplay between RapH and RapG in their regulatory role is observed through the complementation studies with S. hygroscopicus
HG. Complementation with rapH alone did not give rise to a restoration of rapamycin production (Table 2; Fig. 2). Complementation with rapG alone partially restored production of low levels of fully processed rapamycin, indicating that rapG may have a direct regulatory role in the initiation of rapamycin biosynthesis. Wild-type yields, however, were fully restored only when, rapG, rapH, and an intact native bidirectional promoter sequence were all present, suggesting that this interplay is mediated via promoter interactions of one or both gene products. In the absence of the native bidirectional promoter, but with ActII-ORF4/PactI instead, in either the wild-type or the deletion strains (S. hygroscopicus
HG with pEK48 and S. hygroscopicus NRRL 5491 with pEK48) (Tables 1 and 2), only a marginal increase in titer above that of their respective noncomplemented controls was observed. The presence of a rapamycin titer in S. hygroscopicus
HG with pEK48 that was of a similar level as in S. hygroscopicus
HG with pEK30 would indicate the proper activity of expression of rapH rapG in pEK48, as the rapG gene is the second gene in the cassette and is transcribed only after rapH. Titration by RapH and/or RapG of some other key factor of regulation may provide one explanation. The relative levels of free and promoter-bound RapH or RapG may also influence co-/self-activation of these proteins. Further studies will have to be carried out in order to explain the role of native promoters.
Additional evidence for a direct effect of these positive regulators on rapamycin biosynthesis was observed through the study of the PrapA promoter of the rapamycin PKS operon rapA-rapB by using a chalcone synthase reporter system. In the S. hygroscopicus
HG strain, a substantial drop, but not a complete loss, of the PrapA promoter activity was observed (Fig. 4). Deletion of rapH and rapG, however, eliminates rapamycin production entirely. RapH and RapG must be acting at one or more additional promoter sequences within the biosynthetic cluster, either directly or indirectly through additional regulatory components.
RapH and RapG clearly have a positive regulatory role in rapamycin biosynthesis. The data presented here also indicate a possible direct involvement of the rapG and/or rapH gene products in the regulation of rapamycin PKS gene expression. A genetically engineered producer strain which showed increased levels of rapamycin production after overexpression of the rapH and rapG genes indicates the potential of this approach for strain improvement. This work is the first step in deciphering the regulatory factors involved in the biosynthesis of rapamycin.

er. We thank Peter Raspor, Sabine Gassier, and Steve Kendrew for their guidance, helpful discussions, and critical reading of the manuscript. We are also grateful to Gerard Peck for the provision of pGP9.
Published ahead of print on 27 April 2007. ![]()
Present address: Biotechnical Faculty, University of Ljubljana, Jamnikarjeva 101, 1000 Ljubljana, Slovenia. ![]()
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BT1 and development of site-specific integrating vectors. J. Bacteriol. 185:5320-5323.
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